Author Archives: Shirley Cullen

Worker crushed

West Midlands manufacturing company fined after worker crushed Date:19 July 2018

A manufacturing firm in Worcestershire has been fined after a worker suffered crush injuries when wooden panels fell onto him.

Worcester Magistrates’ Court heard how, on 8 April 2017, a Global Displays Limited employee was injured when a stack of panels toppled over and crushed him. Several smaller panels were resting against untied, upright 4m x 1m panels, causing the whole stack to become unstable. The worker suffered a dislocated shoulder and fractured arm as a result.

 An investigation by the Health and Safety Executive (HSE) into the incident found the company had failed to identify the risks from storing timber boards close to work benches and a thoroughfare used by employees. The company had not provided a safe place for the boards to be stored so they would not fall over.

Global Displays Limited, Global House, George Baylis Road, Droitwich, pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work Act 1974. The company was fined £14,000 and ordered to pay costs of £ 1,179.

Speaking after the hearing, HSE inspector Alastair Mitchell said:This incident could so easily have been avoided by simply carrying out a risk assessment in relation to the storage of display panel boards. This would have identified the risks from unsafe stacking and the need for appropriate control measures, such as a method for storing boards safely.

“Companies should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

 Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk

HSE notice for EnQuest for oil platform near-miss

HSE notice for EnQuest for oil platform near-miss 20th July 2018

The Health and Safety Executive (HSE) has handed oil exploration firm EnQuest an enforcement notice after two platform workers narrowly missed being struck by a falling 2.6 tonne riser section.

Image credit, Terry Cavner/ oilrig-photos.com

The North Sea operator was handed the notice on 18 July after it had exposed staff to “serious risk” when a sling used to lift the riser failed on 4 May 2018 and dropped the section around 1.5 m on to the Magnus platform.

The notice claims that EnQuest failed to ensure that contractor Odjfell Drilling’s lifting plans had “effective measures in place”.

The HSE said that if deck crews had been following preapproved lifting plans “the two members of the deck crew would not have been exposed to serious risk to their safety when the polypropylene sling, which had been used to lift the flange riser section weighing approximately 2.6 tonnes failed.”

The notice states that the riser section fell a distance of “approximately five feet” and landed “within two feet of one member of the deck crew and fifteen feet of the other member of the deck crew”.

In Energy Voice, an EnQuest spokesperson said: “EnQuest can confirm that a lifting incident occurred on the Magnus platform on 4 May and that an investigation is under way.

“No-one was injured, and we have taken the learnings identified to date to prevent re-occurrence.

“We are fully engaged with the HSE and on target to comply with the terms of the notice by the required deadline.”

Jake Molloy, regional organiser of the National Union of Rail, Maritime and Transport Workers, said: “The Magnus incident is one of several we’ve had this year, and a number involving lifting incidents.”

He said there were several reasons for recent high-potential near-misses.

Molloy said: “For us, it’s a reflection in a change of culture we’re seeing offshore in terms of low moral and question marks over adherence to procedures, which we feel are recurring around this fear of employment and the pressures of the job.”

The Magnus platform is one of the most northerly located oil platforms in the North Sea and has been producing since 1983.

Source:IOSH Magazine

Worker injured after being struck by fencing panels

9 July 2018

A security fencing manufacturing company has been fined after a worker sustained significant injuries on site.

Liverpool Magistrates’ Court heard how, on 23 February 2017, John Evans, an employee of Blok N Mesh Limited had been helping to manually load fencing panels into shipping containers when approximately 34 panels fell on him. Mr Evans suffered significant injuries as a result including; a broken left shoulder, fractured vertebrae in his neck, two broken ribs, contusions to his lungs, and soft tissue damage to his face.

An investigation by the Health and Safety Executive (HSE), found that workers were put at risk by the company not having suitable control measures in place to load the panels safely to prevent them from falling. There had been two previous incidents of fencing falling on workers, which should have acted as a warning to the company that the loading procedure was dangerous.

The investigation also found that the company failed to ensure that work was sufficiently planned, risks were assessed and controlled and that a safe system of work was in place. The company subsequently loaded the fencing using specially designed stillages, eliminating the need for workers to be inside the container, and therefore significantly reducing the risk of injury.

Blok N Mesh Limited of Leytonstone House, Leytonstone, London, pleaded guilty to breaching Section 2 (1) and Section 3 (1) of the Health and Safety at Work etc. Act 1974 and was fined £260,000 and ordered to pay costs of £5,177.30.

Speaking after the incident, HSE inspector Helen Jones said “This incident could so easily have been avoided by ensuring workers weren’t put in a dangerous situation, where unsecured fence panels could easily fall and cause serious injury.

“This company had two previous accidents in identical situations, which should have served as a warning that the system in place was dangerous should they have heeded this warning, the serious injuries suffered by Mr Evans could have been prevented.”.

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk[3]
  4. http://www.hse.gov.uk/pUbns/priced/hsg246.pdf

Company fined after workers suffer serious leg injuries 27 June 2018

An engineering company was sentenced today after two employees were seriously injured during work to dispose of old gas cylinders at the company’s site in Hull.

Beverley Magistrates’ Court heard how, on 6 January 2017, a worker at Redhall Engineering Services Ltd was asked to decommission approximately eight or nine gas cylinders believed to contain oxygen. The employee laid the cylinders outside in the yard with the pressure release valves open to try and empty out any gas that remained inside. Later, the employee began to remove the pressure release valves from the tops of the cylinders.

On the last cylinder it became apparent that the valve was stuck and could not be removed. Another employee of the company came to help and they attempted to dislodge and remove the valve using a hammer. During this attempt the cylinder and valve separated violently as gas which remained in the cylinder was released. The cylinder fired into the workshop and struck two employees who were standing inside.

Both employees suffered serious injuries to their lower limbs, one sustaining a broken tibia and fibular to both legs, and the other a broken tibia and fibular to his left leg and extensive nerve and tissue damage. Both men required multiple surgeries and spent several weeks in hospital. One of them has still not been able to return to work.

An investigation by the Health and Safety Executive (HSE) found that, at the time of the incident, there was no safe system of work in place for the decommissioning and disposal of old gas cylinders, and the company had not carried out a suitable risk assessment to identify the associated risks.

Redhall Engineering Services Ltd of Winestead Lane, Hull pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work Act 1974 and was fined £14,000 and ordered to pay costs of £2,687.00.

Speaking after the hearing, HSE inspector James Harvey said: “This case highlights the serious risks posed by gas cylinders and how the correct disposal as well as cylinder handling and storage is fundamental to ensuring safety.”

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk

UKPIA Statistical Review 2018

UKPIA launches 2018 Statistical Review

 

Nearly 30 billion litres of diesel were sold as road fuel in the UK last year, according to UKPIA’s newly published Statistical Review 2018. Its compilation of UK downstream oil industry statistics found that in 2017 diesel demand grew by around 1%, while demand for petrol remained virtually flat compared to the previous year. And while that 1% increase for diesel might sound good, it compares badly to the average annual growth rate of 4% over the past three decades. Although diesel sales increased by 1%, the Review reports that sales of diesel cars decreased by 17.1% last year, and demand for petrol cars grew by 2.7%.

Diesel currently accounts for over 65% of total road fuel sales. Meanwhile, sales of petrol have been falling since reaching a peak of 33 billion litres (73% of the market) in 1990; today, sales of petrol have fallen to 16.1 billion litres.

UKPIA reports that road travel demand has been on an upward trend for decades and, despite a flattening in growth during the recession, demand is forecast to increase in the future. However, it says that due to advances in engine efficiency, this trend is not going to be reflected in product demand.

The Statistical Review found that overall demand for petroleum products grew in 2017 to 69 million tonnes – a slight increase from the previous year. UK refinery production fell to just over 60 million tonnes of product, down 20% from 2011, mainly due to production losses from the closure of the Coryton refinery in 2012 and the Milford Haven refinery in 2014, as well as capacity reductions. The majority of oil products processed at UK refineries is consumed in the UK market – approximately 62%.

Writing in her introduction of the Review, the Rt Hon Claire Perry MP, Minister of State for Energy and Clean Growth at the Department for Business, Energy and Industrial Strategy, said: “The downstream fuels sector has an historic role in underpinning economic prosperity in the UK, and as the UKPIA’s latest Annual Statistical Review reminds us, oil still plays a major role in driving UK prosperity and will continue to do so in the coming years.”

Article published by Forecourt Trader Tracy West 21 June 2108

Serious injury from electrical socket

Pembrokeshire man sentenced after worker seriously injured Date:6 June 2018

A man has been sentenced to 18 weeks in prison after a worker received serious injuries from an electric shock.

Swansea Crown Court heard that, on 12 March 2014, Mr Hearne, under instruction from George Jones, sustained serious injuries whilst plugging a tyre stripping machine into a wall socket. The incident, which took place at Carew Cars, Carew Airfield, Pembrokeshire, could easily have led to a fatality.

An investigation by the Health and Safety Executive (HSE) found that the electrical installation at the unit in Carew Airfield operated by George Jones as part of his scrap metal business was unsafe and was more suited to a domestic premise. The socket in use was in poor condition with exposed wires. The roof of the building had holes in it and there was evidence of water ingress on the wall behind the socket which contributed to the incident.

George William Edward Jones of Strawberry Fields, Pembrokeshire pleaded guilty to breaching Section 4 of the Health and Safety at Work etc. Act 1974, and was sentenced to 18 weeks in prison to run concurrently with his existing sentence.

Speaking after the hearing, HSE inspector Anne Marie Orrells said: “This case highlights the importance of regular proactive maintenance and inspection of work equipment, including electrical installations, to ensure that they do not deteriorate to the extent that it puts people at risk.

“In this case, George Jones failed to effectively maintain equipment and it could have resulted in a fatal injury.”

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk

Over 500k fine for incident


Company fined more than 500k following overhead power lines incident Date:25 May 2018

A Construction company has been fined after a tipper vehicle driven by one of its employees came into contact with overhead power lines during the construction of a waste transfer station.

Northampton Crown Court heard that on 9 March 2016 a driver employed by Mick George Ltd was emptying a load of soil from his tipper vehicle at a site in Northampton. Mick George Ltd had already identified the need for Permanent Protection Structures (goalposts) but after an initial delay only one was installed. In order to empty the final remains of the load from his vehicle, the driver pulled forward with the body raised and the vehicle touched, or came close to touching, the 33KVoverhead power lines (OPL’s). The tipper vehicle suffered minor damage but the driver was unhurt.

An investigation by the Health and Safety Executive (HSE) showed that Mick George Ltd should have assessed the risks from OPL’s more rigorously and realised its system of work was inadequate to reduce the risk of tipper vehicles striking an OPL.

Mick George Ltd of Lancaster Way, Huntingdon, pleaded guilty to a breach of Regulation 25(3) of Construction (Design and Management) Regulations 2015 (CDM). The company was fined £566,670 and ordered to pay costs of £9,000.

HSE inspector Stuart Parry, speaking after the sentencing said:

”Every year in the UK, two people are killed and many more injured when mechanical plant and machinery comes into contact or close proximity to OPL’s. This was a very serious incident and it is fortunate nobody was injured as a result.

“A suitable and sufficient assessment would have identified the need to contact the Distribution Network Operator, Western Power, to request the OPL’s were diverted underground prior to the commencement of construction. If this was not reasonably practicable, Mick George Ltd should have erected goalposts either side of the OPL’s to warn drivers about the OPL’s. “

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/ link to external website[2]  
  3. Further HSE news releases are available at press.hse.gov.uk link to external website

Worker suffers life changing injuries

Company fined after worker suffers life changing injuries 18 May 2018

A construction company has today been fined after a worker fell through a roof and suffered life changing injuries.

Glasgow Sheriff Court heard how, on 22 October 2015, the self-employed joiner was working on the construction site at Claremont Terrace, Glasgow, when he fell approximately 3.6 metres onto a pile of timber cut-offs. The employee sustained multiple fractures to his ribs and to his spine.

An investigation by the Health and Safety Executive (HSE) found that although the company had a risk assessment in place, there were no sufficient measures in place to prevent falls through a void in the roof of the building.

Fleming Buildings Limited of Auchinloch Road, Lenzie, pleaded guilty to breaching Regulation 6(3) of the Work at Height Regulations 2005, and Section 33(1)(c) of the Health and Safety at Work etc. Act 1974. The company was fined £9,335.

Speaking after the hearing, HSE inspector Graham Mitchell said: “Falls from height remain one of the most common causes of work related fatalities in this country and the risks associated with working at height are well known. This incident might have been prevented if suitable and sufficient measures had been in place such as a crash desk or safety net.

“Companies should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the standards required.”

Notes to editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. www.hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: www.legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk

Death of worker

Company fined after death of worker 9 May 2018

A Somerset pre-cast concrete products manufacturing company has been fined after a 43-year-old man was fatally injured when trapped by machinery.

Bath Magistrates’ Court heard how Jeffery Baulf, a maintenance fitter employed by CPM Group Limited, was carrying out maintenance work while the machine was not isolated. A conveyor started moving and Mr Baulf suffered fatal injuries when he got trapped.

An investigation by the Health and Safety Executive (HSE) into the incident, which occurred on the 3 October 2016, found the company had not implemented procedures to ensure machinery was isolated before starting maintenance work.

The Court heard that the maintenance task was authorised by Mr Baulf’s supervisor but the required control measures were not checked before work started as the procedure required.

Access to dangerous moving parts of the machines at the site was generally controlled by enclosures which prevented access to the danger zones.  Access into the enclosures was generally controlled by a special key system which should have made sure machinery was isolated and safe to work around when people entered the enclosure.

HSE told the Court that when the site was inspected after the incident a spare key was discovered, which meant that access to machinery in the incident area was possible without turning off and isolating the machine.

During the investigation HSE also found there was insufficient supervision over the isolation of machines; CPM’s procedures for safe maintenance work were not consistently understood or applied, pointing to deficiencies in instruction and training; it was common for people to access dangerous areas while machines were running; and there were other spare keys which were easily accessible.

CPM Group Limited of Mells Road, Mells, Somerset, pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work etc Act 1974 and has been fined £660,000 and ordered to pay costs of £14,563.57.

Speaking after the hearing, HSE inspector Leo Diez said: “This tragic incident, which led to the avoidable death of a man, was easily prevented and the risk should have been identified.”

“Employers should make sure they apply effective control measures to minimise the risk from dangerous parts of machinery. Maintenance work should only be carried out when the piece of plant / equipment is isolated and confirmed safe. There should not be any spare keys to captive key systems.”

Mr Baulf’s wife, Jayne, said: “Losing Jeff in this way was truly shocking and heart breaking for all of us. We think of him every minute of every day. Our lives will never be the same again. Knowing that CPM could have prevented it makes it all the more difficult to bear.”

Notes to Editors:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We prevent work-related death, injury and ill health through regulatory actions that range from influencing behaviours across whole industry sectors through to targeted interventions on individual businesses. These activities are supported by globally recognised scientific expertise. hse.gov.uk[1]
  2. More about the legislation referred to in this case can be found at: legislation.gov.uk/ link to external website[2]
  3. HSE news releases are available at http://press.hse.gov.uk

Construction giant fined £900k for painter’s station roof fall

Construction giant fined £900k for painter’s station roof fall 20 April 2018

BAM Nuttall has been fined £900,000 after a painter fell through a fragile railway station ceiling into a passenger waiting room, sustaining severe ligament damage. He has been unable to return to work as an industrial painter. Its subcontractor McNealy Brown has also been convicted for the incident.

Image credit: HSE. The area where Paul Welstead fell through the fragile roof

Paul Welstead, who had been subcontracted from a third company, DRH, was carrying out remedial painting works when he fell around 3 m through a suspended ceiling into a waiting room at East Croydon railway station on 7 January 2015.
Croydon Crown Court heard on 18 April that the companies had agreed a £12m contract with Network Rail to undertake the replacement of station floor surfaces, canopy roofs and cladding.
An investigation by the Office of Rail and Road (ORR) found that BAM Nuttall had started work in January 2014. Later that year, McNealy Brown had approached DRH to supply painters for finishing work at the station.
Welstead and his colleague Robert Cutter were given a site induction when they arrived for work on 18 December 2014. However, they were not briefed on the risk assessment which required work over the platforms to be undertaken at night, for workers to wear full body harnesses and for the waiting room below to be locked.
When the pair returned to work on 7 January, they were not warned about the fragile roofs. At about 9.40am while repainting fixings on the station canopy, Welstead lost his footing and fell through the unguarded suspended ceiling.
The court heard a crash deck had previously been installed above the platform buildings but had to be removed to allow the works to finish. Plywood working platforms were specified to replace the deck above the fragile ceiling but had not been installed in the area where Welstead fell and no barriers had been erected, nor warning signs or tape to warn of the risk.
Previous incidents in which tools had fallen from the work area into the platform area below should have provided a warning for the companies of the work at height risk.
BAM Nuttall and McNealy Brown admitted charges under s 3(1) of the Health and Safety at Work Act. BAM Nuttall was fined £900,000 and McNealy Brown £65,000 and had to pay £7,157 in combined costs.

Article published by Nick Warburton deputy editor of IOSH Manager.